A Numerical Calibration Approach to Obtain Cutting Fluid Droplet Sizes in a Turning Process via an Imaging System

2012 ◽  
Vol 29 (4) ◽  
pp. 273-284 ◽  
Author(s):  
Chuanxi Ju ◽  
Donna J. Michalek ◽  
John W. Sutherland
Keyword(s):  
Imaging System ◽  
Cutting Fluid ◽  
Turning Process ◽  
Droplet Sizes ◽  
Calibration Approach

scholarly journals Cutting fluid application for titanium alloys Ti-6Al-4V and Ti-10V-2Fe-3Al in a finish turning process

Procedia CIRP ◽  
2018 ◽  
Vol 77 ◽  
pp. 441-444 ◽  
Author(s):  
Chris M Taylor ◽  
Samantha Giovana Abrego Hernandez ◽  
Matthew Marshall ◽  
Matt Broderick
Keyword(s):  
Titanium Alloys ◽  
Cutting Fluid ◽  
Turning Process ◽  
Finish Turning

Application of an Imaging System to Study Machining Mist Formation via an Atomization Mechanism

2002 ◽  
Author(s):  
C. Ju ◽  
J. Sun ◽  
D. J. Michalek ◽  
J. W. Sutherland
Keyword(s):  
Imaging System ◽  
Health Hazard ◽  
Measurement Range ◽  
Cutting Fluid ◽  
Aerosol Sampling ◽  
Technical Literature ◽  
Model Predictions ◽  
Atomization Mechanism ◽  
Mist Formation ◽  
Rotating Workpiece

Airborne inhalable particulate in the workplace represents a significant health hazard. One of the primary sources of this particulate is mist produced through the application of cutting fluids in machining operations. One of the important mechanisms for the production of cutting fluid mist is the atomization mechanism. In this paper, atomization is studied by applying cutting fluid to a rotating workpiece such as found in turning. An imaging system is presented for the study of the atomization mechanism. The imaging system extends the size measurement range typically achievable with aerosol sampling devices to consider larger particles. Experimental observations from the imaging system reveal that workpiece rotation speed and cutting fluid flow rate have significant effects on the size of the droplets produced by the atomization mechanism. With respect to atomization, the technical literature describes models for fluid interaction with the rotating workpiece and droplet formation via drop and ligament formation modes. Experimental measurements are compared with model predictions. For a range of rotation speeds and fluid application flow rates, the experimental data is seen to compare favorably with the model predictions.

Cutting Fluid Mist Formation in Turning via Atomization: Part 2—Experimental Validation

2000 ◽  
Author(s):  
Y. Yue ◽  
K. L. Gunter ◽  
D. J. Michalek ◽  
J. W. Sutherland
Keyword(s):  
Dynamic Behavior ◽  
Mass Concentration ◽  
Experimental Validation ◽  
Theoretical Models ◽  
Cutting Fluid ◽  
Formation Mechanisms ◽  
Turning Process ◽  
Model Predictions ◽  
Simulation Results ◽  
Mist Formation

Abstract In Part 1 of this paper, models were developed to describe the formation mechanisms and dynamic behavior of cutting fluid mist. This part of the paper focuses on experimentally investigating mist formation during the turning process, and then simulating the dynamic behavior of the mist droplets, including the distribution and the mass concentration. Simulation results are compared to experimental measurements to validate the theoretical models presented in Part 1. It is seen that the model predictions adequately characterize the observed experimental behavior.

The Effect of Cutting Parameters on Power Consumption during Turning Nickel Based Alloy

2013 ◽  
Vol 845 ◽  
pp. 799-802 ◽  
Author(s):  
Rusdi Nur ◽  
M.Y. Noordin ◽  
S. Izman ◽  
Denni Kurniawan
Keyword(s):  
Power Consumption ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Machining Process ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Turning Process ◽  
Environmental Aspect ◽  
Minimum Power Consumption ◽  
Nickel Based Alloy

Machining process should also consider environmental aspect, with power consumption as one of the criteria. Cutting parameters can be optimized to minimize power consumption. This paper takes a study on turning of nickel-based hastelloy under dry condition (no cutting fluid) which varies cutting speed (150, 200, and 250 m/min) and depth of cut (0.5, 1.0, and 1.5 mm). Power consumption of particular machining process at various cutting parameters was derived and calculated. It was found that minimum power consumption was shown when the turning process was performed at the lowest cutting speed and depth of cut.

scholarly journals Effect of cutting fluid and spindle speed on surface hardness in turning AISI 4140 steel

2020 ◽  
Vol 9 (2) ◽  
Author(s):  
Iswanto Iswanto ◽  
Prantasi Tjahjanti ◽  
Edi Widodo ◽  
Muchammad Chilmi
Keyword(s):  
Surface Hardness ◽  
Hardness Test ◽  
Spindle Speed ◽  
Cutting Fluid ◽  
Turning Process ◽  
Workpiece Surface ◽  
Aisi 4140 Steel ◽  
Used Oil ◽  
Used Cooking Oil ◽  
Aisi 4140

This paper will discuss how the influence of different cutting fluid on surface hardness, how different spindle speed affect surface hardness, and are there interactions between cutting fluid and spindle speed on surface hardness of workpieces produced by conventional lathe. In this study, the variables that are varied are the cutting fluid and spindle speed. The cutting fluid used is: dromus, used oil SAE 40 and used cooking oil. While the spindle speed used is 370 rpm, 665 rpm, and 1040 rpm. Then the hardness of the workpiece surface is tested from the lathe process by varying the cutting fluid and the spindle speed. From the results of the hardness test on the surface of the workpiece, it can be concluded that: the greatest value of the surface hardness of the workpiece is obtained in the lathe process using dromus cutting fluid and the spindle speed used is 665 rpm. Whereas the smallest workpiece surface hardness value is obtained when using dromus cutting fluid using spindle speed of 1040 rpm. Cutting Fluid and Spindle Speed has a significant effect on surface hardness in the turning process of AISI 4140 steel

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