Theoretical Prediction of Energy Consumption and Particle Size Distribution in grinding and drilling of brittle materials

1991 ◽  
Vol 8 (1-4) ◽  
pp. 55-62 ◽  
Author(s):  
Reiner Weichert
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Particle Size Distribution ◽  
Theoretical Prediction ◽  
Size Distribution ◽  
Brittle Materials

scholarly journals Influence of grinding method and grinding intensity of corn on mill energy consumption and pellet quality

2016 ◽  
Vol 70 (1) ◽  
pp. 67-72 ◽  
Author(s):  
Djuro Vukmirovic ◽  
Jovanka Levic ◽  
Aleksandar Fistes ◽  
Radmilo Colovic ◽  
Tea Brlek ◽  
...  
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Specific Energy ◽  
Specific Energy Consumption ◽  
Hammer Mill ◽  
Pellet Quality ◽  
Roller Mill ◽  
Grinding Method

In recent years there is an emerging trend of coarse grinding of cereals in production of poultry feed due to positive influence of coarse particles on poultry digestive system. Influence of grinding method (hammer mill vs. roller mill) and grinding intensity of corn (coarseness of grinding) on mill specific energy consumption and pellet quality was investigated. By decreasing grinding intensity of corn (coarser grinding), specific energy consumption of both hammer mill and roller mill was significantly decreased (p < 0.05). When comparing similar grinding intensities on hammer mill and roller mill (similar geometric mean diameter or similar particle size distribution), specific energy consumption was higher for the hammer mill. Pellet quality decreased with coarser grinding on hammer mill but, however, this effect was not observed for the roller mill. Generally, pellet quality was better when roller mill was used. It can be concluded that significant energy savings could be achieved by coarser grinding of corn before pelleting and by using roller mill instead of hammer mill. From the aspect of pellet quality, if coarser grinding is applied it is better to use roller mill, concerning that more uniform particle size distribution of corn ground on roller mill probably results in more uniform particle size distribution in pellets and this provides better pellet quality.

scholarly journals Influence of the Feed Moisture, Rotor Speed, and Blades Gap on the Performances of a Biomass Pulverization Technology

2014 ◽  
Vol 2014 ◽  
pp. 1-5
Author(s):  
Siyi Luo ◽  
Yangmin Zhou ◽  
Chuijie Yi ◽  
Yin Luo ◽  
Jie Fu
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Specific Energy ◽  
Rotor Speed ◽  
Operational Parameters ◽  
Product Particle ◽  
Dry Conditions ◽  
Feed Moisture

Recently, a novel biomass pulverization technology was proposed by our group. In this paper, further detailed studies of this technology were carried out. The effects of feed moisture and crusher operational parameters (rotor speed and blades gap) on product particle size distribution and energy consumption were investigated. The results showed that higher rotor speed and smaller blades gap could improve the hit probability between blades and materials and enhance the impacting and grinding effects to generate finer products, however, resulting in the increase of energy consumption. Under dry conditions finer particles were much more easily achieved, and there was a tendency for the specific energy to increase with increasing feed moisture. Therefore, it is necessary for the raw biomass material to be dried before pulverization.

scholarly journals Development and Validation of an Online Analyzer for Particle Size Distribution in Conveyor Belts

Minerals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 581
Author(s):  
Claudio Leiva ◽  
Claudio Acuña ◽  
Diego Castillo
Keyword(s):  
Image Processing ◽  
Particle Size ◽  
Energy Consumption ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Large Particle ◽  
Equivalent Diameter ◽  
Online Measurement ◽  
Particle Detection ◽  
Detection Algorithms

Online measurement of particle size distribution in the crushing process is critical to reduce particle obstruction and to reduce energy consumption. Nevertheless, commercial systems to determine size distribution do not accurately identify large particles (20–250 mm), leading to particle obstruction, increasing energy consumption, and reducing equipment availability. To solve this problem, an online sensor prototype was designed, implemented, and validated in a copper ore plant. The sensor is based on 2D images and specific detection algorithms. The system consists of a camera (1024p) mounted on the conveyor belt and image processing software, which improves the detection of large particle edges. The algorithms determine the geometry of each particle, from a sequence of digital photographs. For the development of the software, noise reduction algorithms were evaluated and selected, and a routine was designed to incorporate morphological mathematics (erosion, dilation, opening, lock) and segmentation algorithms (Roberts, Prewitt, Sobel, Laplacian–Gaussian, Canny, watershed, geodesic transform). The software was implemented (in MatLab Image Processing Toolbox) based on the 3D equivalent diameter (using major and minor axes, assuming an oblate spheroid). The size distribution adjusted to the Rosin Rammler function in the major axis. To test the sensor capabilities, laboratory images were used, where the results show a precision of 5% in Rosin Rambler model fitting. To validate the large particle detection algorithms, a pilot test was implemented in a large mining company in Chile. The accuracy of large particle detection was 60% to 67% depending on the crushing stage. In conclusion, it is shown that the prototype and software allow online measurement of large particle sizes, which provides useful information for screening equipment maintenance and control of crushers’ open size setting, reducing the obstruction risk and increasing operational availability.

scholarly journals Aspects regarding particle size distribution and energy consumption when grinding husked rice seeds

2020 ◽  
Author(s):  
Gheorghe Voicu ◽  
Gabriel-Alexandru Constantin ◽  
Elena-Madalina Stefan ◽  
Paula Tudor ◽  
Mariana Gabriela Munteanu
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Rice Seeds

Particle size distribution effects on the solid particle erosion of brittle materials

Wear ◽  
1981 ◽  
Vol 71 (3) ◽  
pp. 363-373 ◽  
Author(s):  
D.B. Marshall ◽  
A.G. Evans ◽  
M.E. Gulden ◽  
J.L. Routbort ◽  
R.O. Scattergood
Keyword(s):  
Particle Size ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Solid Particle ◽  
Brittle Materials ◽  
Solid Particle Erosion ◽  
Particle Erosion

scholarly journals Breakage Characterization of Grinding Media Based on Energy Consumption and Particle Size Distribution: Hexagons versus Cylpebs

Minerals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 527 ◽  
Author(s):  
Caibin Wu ◽  
Ningning Liao ◽  
Guiming Shi ◽  
Liangliang Zhu
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Particle Size Distribution ◽  
Specific Surface ◽  
Bulk Density ◽  
Size Distribution ◽  
Surface Area ◽  
Specific Surface Area ◽  
Grinding Media ◽  
Grinding Conditions

The grinding performance of hexagon grinding media particles has been compared with that of cylpebs grinding media particles. A batch grinding test was conducted using equal masses of hexagons and cylpebs. The particle size distribution and energy consumption during grinding of the ground product were analyzed, and the relationships among the specific surface area, bulk density, energy consumption, and t10 value are discussed. Under the same grinding conditions, the grinding capacity of hexagons was inferior to that of cylpebs. However, as the particle size of the feed became finer, the grinding effect of hexagons became more apparent. At the same time, the qualified particles content in the ground product was higher when using hexagons than when using cylpebs. The relationship between the specific surface area and energy consumption during grinding was consistent with the regular pattern of grinding fineness and energy consumption. In addition, the bulk density of minerals decreases with an increase in grinding energy. The same conclusion was obtained when −0.425 mm tungsten ore was used as a sample for validation. The flotation experiment result has carried out that hexagons as grinding media have a better flotation indicator than cylpebs in the same grinding fineness. It is demonstrated that although the grinding capacity of hexagons is inferior to that of cylpebs, less overgrinding occurs when using hexagons than when using cylpebs. For tungsten ore grinding, hexagons act as a finer grinding media than cylpebs.

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