scholarly journals Experimental investigations on process parameters for manufacturing of antenna reflectors using vacuum infusion process

SPE Polymers ◽  
2020 ◽  
Author(s):  
Tushar Gajjar ◽  
Dhaval B. Shah ◽  
Shashikant J. Joshi ◽  
Kaushik M. Patel
Keyword(s):  
Process Parameters ◽  
Experimental Investigations ◽  
Vacuum Infusion ◽  
Vacuum Infusion Process

Analysis of Process Parameters for Composites Manufacturing using Vacuum Infusion Process

2020 ◽  
Vol 21 ◽  
pp. 1244-1249 ◽  
Author(s):  
Tushar Gajjar ◽  
Dhaval B. Shah ◽  
S.J. Joshi ◽  
K.M. Patel
Keyword(s):  
Process Parameters ◽  
Vacuum Infusion ◽  
Composites Manufacturing ◽  
Vacuum Infusion Process

Experimental investigations on finishing of a brass specimen by magneto-rheological honing technique

2021 ◽  
pp. 251659842110157
Author(s):  
Chinu Kumari ◽  
Sanjay Kumar Chak
Keyword(s):  
Magnetic Field ◽  
Process Parameters ◽  
Surface Finish ◽  
Rotational Speed ◽  
Field Application ◽  
Surface Finishing ◽  
Experimental Investigations ◽  
Significant Parameter ◽  
Magnetizing Current ◽  
Magneto Rheological

Magneto-rheological abrasive honing (MRAH) is an unconventional surface finishing technique that relies on abrasives mixed with a unique finishing fluid, which changes its characteristics on magnetic field application. This process imparts nanometric-level surface finish with a significant amount of uniformity. Rotating motion of the workpiece and continuous reciprocation of the finishing fluid in the MRAH process are recognized as the major aspects for adopting this process in finishing non-magnetic materials. The finishing obtained through the MRAH process relies on the workpiece’s material properties and process parameters such as concentration of abrasives in finishing fluid, rotational speed of the workpiece, and magnetic field strength/magnetizing current. To study the efficacy of MRAH process, a parametric study was conducted by performing few experiments on a brass workpiece. Design of experiment approach was adopted to plan the experiments, and the effect of different values of magnetizing current, the concentration of abrasives, and rotational speed on the surface finish were analyzed through the application of analysis of variance (ANOVA). From ANOVA, the rotational speed was found as the most significant parameter with a contribution of 48.90% on % reduction in roughness value (%∇Ra). Around 57% of roughness reduction was obtained at the optimized value of process parameters.

scholarly journals A FEM-Based 2D Model for Simulation and Qualitative Assessment of Shot-Peening Processes

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2784
Author(s):  
Georgios Maliaris ◽  
Christos Gakias ◽  
Michail Malikoutsakis ◽  
Georgios Savaidis
Keyword(s):  
Process Parameters ◽  
Material Properties ◽  
Shot Peening ◽  
Qualitative Assessment ◽  
Experimental Investigations ◽  
Elastoplastic Material ◽  
Size Distributions ◽  
User Friendly ◽  
The Impact ◽  
2D Model

Shot peening is one of the most favored surface treatment processes mostly applied on large-scale engineering components to enhance their fatigue performance. Due to the stochastic nature and the mutual interactions of process parameters and the partially contradictory effects caused on the component’s surface (increase in residual stress, work-hardening, and increase in roughness), there is demand for capable and user-friendly simulation models to support the responsible engineers in developing optimal shot-peening processes. The present paper contains a user-friendly Finite Element Method-based 2D model covering all major process parameters. Its novelty and scientific breakthrough lie in its capability to consider various size distributions and elastoplastic material properties of the shots. Therewith, the model is capable to provide insight into the influence of every individual process parameter and their interactions. Despite certain restrictions arising from its 2D nature, the model can be accurately applied for qualitative or comparative studies and processes’ assessments to select the most promising one(s) for the further experimental investigations. The model is applied to a high-strength steel grade used for automotive leaf springs considering real shot size distributions. The results reveal that the increase in shot velocity and the impact angle increase the extent of the residual stresses but also the surface roughness. The usage of elastoplastic material properties for the shots has been proved crucial to obtain physically reasonable results regarding the component’s behavior.

Attribute Based Selection of Thermoplastic Resin for Vacuum Infusion Process

2011 ◽  
Vol 1 (3) ◽  
pp. 31-52 ◽  
Author(s):  
R. T. Durai Prabhakaran ◽  
Aage Lystrup ◽  
Tom Løgstrup Andersen
Keyword(s):  
Material System ◽  
Mathematical Tool ◽  
Thermoplastic Resin ◽  
Thermoplastic Polymers ◽  
Vacuum Infusion ◽  
Thermosetting Polymers ◽  
Current Scenario ◽  
New Material ◽  
Selection Of ◽  
Vacuum Infusion Process

The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection for vacuum infused of a wind turbine blade—is shown to demonstrate the intricacies involved in the proposed methodology for resin selection.

Model Approach for Displaying Dynamic Filament Displacement during Impregnation of Continuous Fibres Based on the Theory of Similarity – Theory and Modelling

2021 ◽  
Vol 36 (4) ◽  
pp. 423-434
Author(s):  
F. Schulte-Hubbert ◽  
D. Drummer ◽  
L. Hoffmann
Keyword(s):  
Process Parameters ◽  
Similarity Theory ◽  
Dynamic Compaction ◽  
Experimental Investigations ◽  
Process Conditions ◽  
Scaled Model ◽  
Compaction Behavior ◽  
Thermoplastic Matrix ◽  
Analytical Foundation ◽  
Reinforced Thermoplastics

Abstract The underlying process for the production of textile reinforced thermoplastics is the impregnation of dry textile reinforcements with a thermoplastic matrix. The process parameters such as temperature, time and pressure of the impregnation are mainly determined by the permeability of the reinforcement. This results from a complex interaction of hydrodynamic compaction and relaxation behavior caused by textile and process parameters. The foundation for the description and optimization of impregnation progresses is therefore the determination of the pressure-dependent permeability of fibre textiles. Previous experimental investigations have shown that the dynamic compaction behavior during the impregnation of fibre reinforcements with thermoplastics or thermosets can be successfully characterized. However, for most cases, an analytical representation has not been possible due to the complexity of the process. Although it may be possible to reproduce this behavior by numerical calculations, the results need to be confirmed by experiments. This paper lays the analytical foundation for building a scaled model system, based on the theory of similarity, to observe, measure, and evaluate the dynamic compaction behavior of textile reinforcements under controlled process conditions.

Active control of the vacuum infusion process

2007 ◽  
Vol 38 (5) ◽  
pp. 1271-1287 ◽  
Author(s):  
Dhiren Modi ◽  
Nuno Correia ◽  
Michael Johnson ◽  
Andrew Long ◽  
Christopher Rudd ◽  
...  
Keyword(s):  
Active Control ◽  
Vacuum Infusion ◽  
Vacuum Infusion Process

Attribute Based Selection of Thermoplastic Resin for Vacuum Infusion Process

2012 ◽  
pp. 267-288
Author(s):  
R. T. Durai Prabhakaran ◽  
Aage Lystrup ◽  
Tom Løgstrup Andersen
Keyword(s):  
Material System ◽  
Mathematical Tool ◽  
Thermoplastic Resin ◽  
Thermoplastic Polymers ◽  
Vacuum Infusion ◽  
Thermosetting Polymers ◽  
Current Scenario ◽  
New Material ◽  
Selection Of ◽  
Vacuum Infusion Process

The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection for vacuum infused of a wind turbine blade—is shown to demonstrate the intricacies involved in the proposed methodology for resin selection.

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