Finite element analysis modeling of powder injection molding filling process including yield stress and slip phenomena

1995 ◽  
Vol 35 (9) ◽  
pp. 741-753 ◽  
Author(s):  
T. H. Kwon ◽  
J. B. Park
2013 ◽  
Vol 37 (3) ◽  
pp. 313-323 ◽  
Author(s):  
Kingsun Lee ◽  
Jui-Chang Lin

The unibody of LED (light-emitting diodes) lampshades is fabricated by injection mold; the forming technique is complicated, especially for multi-cavity molds. This study applies a finite element analysis to explore the influences of the shrinkage of LED lampshades. The effect of selected injection parameters and their levels on shrinkage size, and the subsequent design of experiments were accomplished using the Taguchi method. The results were confirmed by experiments, which indicated that the selected injection parameters effectively reduce the shrinkage. The error between optimal estimated value and verified value is within 3.82%.


2014 ◽  
Vol 607 ◽  
pp. 573-576
Author(s):  
En Guang Zhang ◽  
Li Wang ◽  
Wen Ju Shan

The structure and the load-carrying capability of the front board of injection molding machine are more complex. The error of the approximation algorithm employed in engineering is larger so that the board may become invalid in the process of using, The finite element analysis can obtain the stress distribution in the parts so as to improve the accuracy of calculation and the quality of design; through The topology optimization analysis will take the initiative to find the optimal plan, which provides the theoretical basis for the improvement of the load-carrying capability and the structure design of board. This paper have conducted a parametric design, finite element analysis and the topology optimization design for a motional board of the injection molding machine using “Advanced simulation” of NX8.0, and get a quantitative conclusion of that the motional board volume is reduced and its stiffness is significantly enhanced.


2000 ◽  
Author(s):  
K. Park ◽  
J. H. Ahn ◽  
S. R. Choi

Abstract The present work concerns optimal design for the injection molding process of a deflection yoke (coil separator). The optimal design for the injection molding process is developed using design of experiments and finite element analysis. Two design of experiments approaches are applied such as: the design of experiment for mold design and the design of experiments for determination of process parameters. Finite element analyses have been carried out as a design of experiments for mold design: runner system and cooling channel. In order to determine optimal process parameters, experiments have been performed for various process conditions with the design of experiments scheduling.


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