Effects of high operating temperatures and holding times on thermomechanical and mechanical properties of autoclaved epoxy/carbon composite laminates

2021 ◽  
Author(s):  
Abd Baghad ◽  
Khalil El Mabrouk ◽  
Sebastien Vaudreuil ◽  
Khalid Nouneh
Keyword(s):  
Mechanical Properties ◽  
Composite Laminates ◽  
Carbon Composite ◽  
Operating Temperatures

Designing Composites for Graceful Failure

2020 ◽  
Author(s):  
Amany Micheal ◽  
Yehia Bahei-El-Din ◽  
Mahmoud E. Abd El-Latief
Keyword(s):  
Mechanical Properties ◽  
Energy Dissipation ◽  
Composite Laminates ◽  
Ultimate Load ◽  
Low Cost ◽  
Cost Effective ◽  
Carbon Composite ◽  
Three Point Bending ◽  
Glass Carbon ◽  
Effective Product

Abstract When inevitable, failure in composite laminates is preferred to occur gracefully to avoid loss of property and possibly life. While the inherent inhomogeneity leads to slow dissipation of damage-related energy, overall failure is fiber-dominated and occurs in a rather brittle manner. Multidirectional plies usually give a more ductile response. Additionally, stiffness and strength as well as cost are important factors to consider in designing composite laminates. It is hence desirable to optimize for high mechanical properties and low cost while keeping graceful failure. Designing composite laminates with hybrid systems and layups, which permit gradual damage energy dissipation, are two ways proposed in this work to optimize for mechanical properties while avoiding catastrophic failure. In the hybrid system design, combining the less expensive glass reinforced plies with carbon reinforced plies offers a cost-effective product, marginal mechanical properties change and ductile profile upon failure. Hybrid glass/carbon composite laminates subjected to three-point bending showed strain to failure which is double that measured for carbon composite specimens, without affecting the ultimate load. Energy dissipation mechanisms were also created by building laminates which were intentionally made discontinuous by introducing cuts in the fibers of the interior plies. This created a longer path for damage before cutting through the next ply resulting in double failure strain with marginal reduction in load. The effect of fiber discontinuity in terms of spacing and distribution are among the factors considered.

scholarly journals Fabrication and Mechanical Properties of PAN-based Carbon Composite Laminates for High Temperature Applications.

2022 ◽  
pp. 127-132
Author(s):  
Basingala Praveen Kumar ◽  
Neigapula Venkata Swamy Naidu
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Composite Laminates ◽  
Thermal Protection ◽  
Physical Property ◽  
Carbon Composite ◽  
Curing Temperature ◽  
Higher Temperature ◽  
Interlaminar Shear ◽  
Temperature Applications

The main aim of this paper is an experimental investigation is to study the thermophysical and mechanical properties of polyacrylonitrile (PAN) based carbon fiber fabric and phenolic resin composites (Cf-PR) for thermal protection system (TPS) for high temperature applications. Composite laminates of Cf-PR were prepared by hand-layup method by considering the curing temperature of 1500 C at 100 kg/cm2 for 4hrs under hydraulic hot press machine. The mechanical properties of the materials such as the interlaminar shear stress (ILSS), flexural strength, compression strength, bar coal hardness, thermal property such as thermal conductivity and physical property such as density were studied. It was shown that the thermophysical and mechanical properties are responsibility for the higher strength and higher temperature applications for TPS.

Effect of ethanol on the mold filling-time and mechanical properties of woven glass fiber reinforced epoxy filled with TiO2 nanoparticles

2020 ◽  
pp. 152808372097134
Author(s):  
Sherif M Youssef ◽  
M Megahed ◽  
Soliman S Ali-Eldin ◽  
MA Agwa
Keyword(s):  
Mechanical Properties ◽  
Composite Laminates ◽  
Cost Effective ◽  
Mold Filling ◽  
High Viscosity ◽  
Ansys Fluent ◽  
Glass Fiber Reinforced ◽  
Filling Time ◽  
Ethanol Addition ◽  
Woven Glass Fiber

Vacuum resin infusion (VRI) is a promising technique for manufacturing complicated structural laminates. This high viscosity of nanofilled resin increases the filling time and leads to an incomplete mold filling. The mold filling time can be reduced either by making the fiber dimensions smaller than the mold (gaps around the fibers) or by adding ethanol to nanofilled epoxy. However, ethanol addition influences the mechanical properties of composite laminates. In this study, different amounts of ethanol (0.5 wt. % and 1 wt. %) were used as a diluent to both neat epoxy and epoxy filled with (0.25 wt. %) of titanium dioxide (TiO2) nanoparticles. From results, it was found that ethanol addition saves the time for neat and nanofilled epoxy by 47.1% and 24.1%, respectively. It was found that adding 0.5 wt. % of ethanol to 0.25wt. % of TiO2 nanoparticles (GT0.25E0.5) enhances the tensile and flexural strength by 30.8% and 55.9%, respectively compared with neat specimens. Furthermore, the tensile and flexural moduli increased by 62% and 72.3%, respectively. Furthermore, the mold filling time was investigated experimentally and validated numerically using ANSYS FLUENT software. The mold filling time prediction using ANSYS FLUENT can be used to avoid resin gelation before the incomplete mold filling and thus can be considered a cost-effective methodology. The results showed that the gaps around the fibers reduce the time by 178% without affecting the mechanical properties.

Effect of fibre content on the mechanical properties of hemp fibre woven fabrics/polypropylene composite laminates

2021 ◽  
pp. 096739112110239
Author(s):  
Sheedev Antony ◽  
Abel Cherouat ◽  
Guillaume Montay
Keyword(s):  
Mechanical Properties ◽  
Polymer Matrix ◽  
Composite Laminates ◽  
Volume Fraction ◽  
Fibre Volume Fraction ◽  
Fibre Volume ◽  
Woven Fabrics ◽  
Fibre Content ◽  
Viscoelastic Behaviour ◽  
Hemp Fibre

Nowadays natural fibre composites have gained great significance as reinforcements in polymer matrix composites. Composite material based on a polymer matrix reinforced with natural fibres is extensively used in industry due to their biodegradability, recyclability, low density and high specific properties. A study has been carried out here to investigate the fibre volume fraction effect of hemp fibre woven fabrics/PolyPropylene (PP) composite laminates on the tensile properties and impact hammer impact test. Initially, composite sheets were fabricated by the thermal-compression process with desired number of fabric layers to obtain composite laminates with different fibre volume fraction. Uniaxial, shear and biaxial tensile tests were performed and mechanical properties were calculated. Impact hammer test was also carried out to estimate the frequency and damping parameters of stratified composite plates. Scanning Electron Microscope (SEM) analysis was performed to observe the matrix and fibre constituent defects. Hemp fabrics/PP composite laminates exhibits viscoelastic behaviour and as the fibre volume fraction increases, the viscoelastic behaviour decreases to elastic behaviour. Due to this, the tensile strength increases as the fibre content increases. On the other hand, the natural frequency increases and damping ratio decrease as the fibre volume fraction increases.

Mechanical Properties in Notched AS-4/PEEK APC-2 Composite Laminates at Elevated Temperature

2005 ◽  
Vol 40 (11) ◽  
pp. 955-969 ◽  
Author(s):  
Ming-Hwa R. Jen ◽  
Yu-Chung Tseng ◽  
Shi-Chao Chang ◽  
Ming Chen
Keyword(s):  
Mechanical Properties ◽  
Elevated Temperature ◽  
Composite Laminates

Superalloy Cooling System for the Composite Rim of an Inside-Out Ceramic Turbine

2017 ◽  
Author(s):  
N. Courtois ◽  
F. Ebacher ◽  
P. K. Dubois ◽  
N. Kochrad ◽  
C. Landry ◽  
...  
Keyword(s):  
Gas Turbines ◽  
Cooling System ◽  
High Strength ◽  
Carbon Composite ◽  
Flow Rate Ratio ◽  
Small Scale ◽  
Inlet Temperature ◽  
Operating Temperatures ◽  
Critical Components ◽  
Inside Out

The use of ceramics in gas turbines potentially allows for very high cycle efficiency and power density, by increasing operating temperatures. This is especially relevant for sub-megawatt gas turbines, where the integration of complex blade cooling greatly affects machine capital cost. However, ceramics are brittle and prone to fragile, catastrophic failure, making their current use limited to static and low-stress parts. Using the inside-out ceramic turbine (ICT) configuration solves this issue by converting the centrifugal blade loading to compressive stress, by using an external high-strength carbon-polymer composite rim. This paper presents a superalloy cooling system designed to protect the composite rim and allow it to withstand operating temperatures up to 1600 K. The cooling system was designed using one-dimensional (1D) models, developed to predict flow conditions as well as the temperatures of its critical components. These models were subsequently supported with computational fluid dynamics and used to conduct a power scalability study on a single stage ICT. Results suggest that the ICT configuration should achieve a turbine inlet temperature (TIT) of 1600 K with a composite rim cooling-to-main mass flow rate ratio under 5.2% for power levels above 350 kW. A proof of concept was performed by experimental validation of a small-scale 15 kW prototype, using a commercially available bismaleimide-carbon (BMI-carbon) composite rim and Inconel® 718 nickel-based alloy. The combination of numerical and experimental results show that the ICT can operate at a TIT of 1100 K without damage to the composite rim.

Flexural Response of Inorganic Hybrid Composites With E-Glass and Carbon Fibers

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
James W. Giancaspro ◽  
Christos G. Papakonstantinou ◽  
P. N. Balaguru
Keyword(s):  
Carbon Fibers ◽  
Hybrid Composite ◽  
Composite Laminates ◽  
Hybrid Composites ◽  
Glass Fibers ◽  
Composite Plates ◽  
Carbon Composite ◽  
Primary Objective ◽  
Flexural Capacity ◽  
Compression Failure

By far, carbon and glass fibers are the most popular fiber reinforcements for composites. Traditional carbon composites are relatively expensive since the manufacturing process requires significant heat and pressure, while the carbon fibers themselves are inherently expensive to produce. In addition, they are often flammable and their use is restricted when fire is a critical design parameter. Glass fabrics are approximately one order of magnitude less expensive than similar carbon fabrics. However, they lack the stiffness and the durability needed for many high performance applications. By combining these two types of fibers, hybrid composites can be fabricated that are strong, yet relatively inexpensive to produce. The primary objective of this study was to experimentally investigate the effects of bonding high strength carbon fibers to E-glass composite cores using a high temperature, inorganic matrix known as geopolymer. Carbon fibers were bonded to E-glass cores (i) on only the tension face, (ii) on both the tension and compression faces, or (iii) dispersed throughout the core in alternating layers to obtain a strong, yet economical, hybrid composite laminate. For each response measured (flexural capacity, stiffness, and ductility), at least one hybrid configuration displayed mechanical properties comparable to all carbon composite laminates. The results indicate that hybrid composite plates manufactured using 3k unidirectional carbon tape exhibit increases in flexural capacity of approximately 700% over those manufactured using E-glass fibers alone. In general, as the relative amount of carbon fibers increased, the likelihood of precipitating a compression failure also increased. For 92% of the specimens tested, the threshold for obtaining a compression failure was utilizing 30% carbon fibers. The results presented herein can dictate future studies to optimize hybrid performance and to achieve economical configurations for a given set of design requirements.

scholarly journals 106 Influence of Radiation Damage on Mechanical Properties of Carbon Composite Materials

2006 ◽  
Vol 2006 (0) ◽  
pp. 11-12
Author(s):  
Ken TOGAWA ◽  
Akira KURUMADA ◽  
Yoshinobu MOTOHASHI ◽  
Hideo WATANABE ◽  
Naoaki YOSHIDA
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Radiation Damage ◽  
Carbon Composite ◽  
Carbon Composite Materials
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