Comparison of fiber‐reinforced recycled polyamide in single stage and two stage injection molding

2018 ◽  
Vol 40 (5) ◽  
pp. 1731-1739
Author(s):  
Jochen Wellekötter ◽  
Bonten Christian
1998 ◽  
Vol 38 (4-5) ◽  
pp. 29-35 ◽  
Author(s):  
C. J. Banks ◽  
P. N. Humphreys

The stability and operational performance of single stage digestion with and without liquor recycle and two stage digestion were assessed using a mixture of paper and wood as the digestion substrate. Attempts to maintain stable digestion in both single stage reactors were unsuccessful due to the inherently low natural buffering capacity exhibited; this resulted in a rapid souring of the reactor due to unbuffered volatile fatty acid (VFA) accumulation. The use of lime to control pH was unsatisfactory due to interference with the carbonate/bicarbonate equilibrium resulting in wide oscillations in the control parameter. The two stage system overcame the pH stability problems allowing stable operation for a period of 200 days without any requirement for pH control; this was attributed to the rapid flushing of VFA from the first stage reactor into the second stage, where efficient conversion to methane was established. Reactor performance was judged to be satisfactory with the breakdown of 53% of influent volatile solids. It was concluded that the reactor configuration of the two stage system offers the potential for the treatment of cellulosic wastes with a sub-optimal carbon to nitrogen ratio for conventional digestion.


Author(s):  
Anil Kumar ◽  
Virendra Kumar ◽  
PMV Subbarao ◽  
Surendra K Yadav ◽  
Gaurav Singhal

The two-stage ejector has been suggested to replace the single-stage ejector geometrical configuration better to utilize the discharge flow’s redundant momentum to induce secondary flow. In this study, the one-dimensional gas dynamic constant rate of momentum change theory has been utilized to model a two-stage ejector along with a single-stage ejector. The proposed theory has been utilized in the computation of geometry and flow parameters of both the ejectors. The commercial computational fluid dynamics tool ANSYS-Fluent 14.0 has been utilized to predict performance and visualize the flow. The performance in terms of entrainment ratio has been compared under on- design and off-design conditions. The result shows that the two-stage ejector configuration has improved (≈57%) entrainment capacity than the single-stage ejector under the on-design condition.


2021 ◽  
pp. 109771
Author(s):  
Xiong Liang ◽  
Yongjing Liu ◽  
Zehang Liu ◽  
Jiang Ma ◽  
Zhenxuan Zhang ◽  
...  

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2250
Author(s):  
Mohammad Amjadi ◽  
Ali Fatemi

Short glass fiber-reinforced (SGFR) thermoplastics are used in many industries manufactured by injection molding which is the most common technique for polymeric parts production. Glass fibers are commonly used as the reinforced material with thermoplastics and injection molding. In this paper, a critical plane-based fatigue damage model is proposed for tension–tension or tension–compression fatigue life prediction of SGFR thermoplastics considering fiber orientation and mean stress effects. Temperature and frequency effects were also included by applying the proposed damage model into a general fatigue model. Model predictions are presented and discussed by comparing with the experimental data from the literature.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3632
Author(s):  
Sylvain Badie ◽  
Rimy Gabriel ◽  
Doris Sebold ◽  
Robert Vaßen ◽  
Olivier Guillon ◽  
...  

Near-net shape components composed of monolithic Ti2AlC and composites thereof, containing up to 20 vol.% Al2O3 fibers, were fabricated by powder injection molding. Fibers were homogeneously dispersed and preferentially oriented, due to flow constriction and shear-induced velocity gradients. After a two-stage debinding procedure, the injection-molded parts were sintered by pressureless sintering at 1250 °C and 1400 °C under argon, leading to relative densities of up to 70% and 92%, respectively. In order to achieve near-complete densification, field assisted sintering technology/spark plasma sintering in a graphite powder bed was used, yielding final relative densities of up to 98.6% and 97.2% for monolithic and composite parts, respectively. While the monolithic parts shrank isotropically, composite assemblies underwent anisotropic densification due to constrained sintering, on account of the ceramic fibers and their specific orientation. No significant increase, either in hardness or in toughness, upon the incorporation of Al2O3 fibers was observed. The 20 vol.% Al2O3 fiber-reinforced specimen accommodated deformation by producing neat and well-defined pyramidal indents at every load up to a 30 kgf (~294 N).


Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 360 ◽  
Author(s):  
Hyun Kim ◽  
Joo Sohn ◽  
Youngjae Ryu ◽  
Shin Kim ◽  
Sung Cha

This study analyzes the fundamental principles and characteristics of the microcellular foaming process (MCP) to minimize warpage in glass fiber reinforced polymer (GFRP), which is typically worse than that of a solid polymer. In order to confirm the tendency for warpage and the improvement of this phenomenon according to the glass fiber content (GFC), two factors associated with the reduction of the shrinkage difference and the non-directionalized fiber orientation were set as variables. The shrinkage was measured in the flow direction and transverse direction, and it was confirmed that the shrinkage difference between these two directions is the cause of warpage of GFRP specimens. In addition, by applying the MCP to injection molding, it was confirmed that warpage was improved by reducing the shrinkage difference. To further confirm these results, the effects of cell formation on shrinkage and fiber orientation were investigated using scanning electron microscopy, micro-CT observation, and cell morphology analysis. The micro-CT observations revealed that the fiber orientation was non-directional for the MCP. Moreover, it was determined that the mechanical and thermal properties were improved, based on measurements of the impact strength, tensile strength, flexural strength, and deflection temperature for the MCP.


2013 ◽  
Vol 24 (4) ◽  
pp. S39 ◽  
Author(s):  
A. Agarwal ◽  
M. Mantell ◽  
R. Cohen ◽  
Y. Yan ◽  
S. Trerotola ◽  
...  
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