On the effective length of the top piston ring involved in hydrodynamic lubrication

2005 ◽  
Vol 17 (3) ◽  
pp. 309-318 ◽  
Author(s):  
V. D'agostino ◽  
S. Della Valle ◽  
A. Ruggiero ◽  
A. Senatore
2019 ◽  
Vol 21 (9) ◽  
pp. 1647-1661 ◽  
Author(s):  
Cristiana Delprete ◽  
Abbas Razavykia ◽  
Paolo Baldissera

This article presents a detailed analytical model to evaluate piston skirt tribology under hydrodynamic lubrication. The contribution of the piston ring pack lubrication has been taken into account to study piston secondary motion and tribological performance. A system of nonlinear equations comprising Reynolds equation and force equilibrium is solved to calculate piston ring pack friction force and its moment about wrist pin axis. Instantaneous minimum oil film thickness at piston ring/liner interface has been estimated considering different boundary conditions: full Sommerfeld, oil separation, and Reynolds cavitation and reformation. The ring pack model has capability to be used for a wide range of ring face profiles under boundary and hydrodynamic lubrication. Piston secondary motion is evaluated using lubrication theory and equilibrium of forces and moments, to examine the effect of wrist pin location, piston skirt/liner clearance, and oil rheology. Numerical method and finite difference scheme have been used to define piston eccentricity and hydrodynamic pressure acting over the skirt.


2013 ◽  
Vol 456 ◽  
pp. 320-323 ◽  
Author(s):  
Le Wang ◽  
Bin Tang ◽  
Yuan Yang Zhao

The paper presents a comprehensive friction model of reciprocating compressor which is able to evaluate friction losses in moving parts. The model consists of crankshaft, connecting rod and piston all supported by bearings as well as the piston ring/cylinder interface viewed as sliding friction. Hydrodynamic lubrication theory reveals relationship between load and friction coefficient and was demonstrated to be helpful to give insight to the lubrication characteristics of journal bearing. The model gave the composition of friction losses, friction coefficient dynamic change with orbiting angle and effect of oil viscosity on compressor performance. The results showed that the friction losses of piston ring/cylinder interface and the rod big end bearing was most part of the friction losses and it was necessary to choose suitable oil viscosity to reach the optimum compressor performance.


2011 ◽  
Vol 199-200 ◽  
pp. 734-738 ◽  
Author(s):  
Qiu Ying Chang ◽  
Xian Liang Zheng ◽  
Qing Liu

Surface texturing has been successfully employed in some tribological applications in order to diminish friction and wear. This technology may be used in a piston ring to decrease the friction and wear of the contact between a piston ring and cylinder liner. A numerical simulation of lubrication between a surface textured piston ring and cylinder liner based on the hydrodynamic lubrication theory was conducted. The influence of surface texture parameters on piston ring lubrication performance was obtained by solving the mathematical equations with a multi-grid method. The results show that under the micro-dimple area density of 5%-40% the minimum oil film thickness increases and the dimensionless friction force decreases with the increasing of it. Under the dimple area density of 40%-60%, the minimum oil film thickness and the dimensionless friction force change slightly. Under various dimple area densities the optimum dimple depth at the given working condition in this paper is about 5µm.


Author(s):  
Gonzalo Garcia-Atance Fatjo ◽  
Edward H Smith ◽  
Ian Sherrington

A review of the published literature has demonstrated a large variability and discrepancies in the measured and predicted values of piston-ring lubricating film thickness in internal combustion engines. Only two papers have been found that compare experiments in firing engines directly with outputs from sophisticated ring-pack lubrication models. The agreement between theory and experiment in these comparisons was limited, possibly because of inadequacies in the models and/ or inaccuracies of measurement. This paper seeks to contribute to the literature by comparing accurately calibrated experimental measurements of piston-ring film thickness in a firing engine with predictions from an advanced, commercial software package alongside details of the systematic analysis of the measurement errors in this process. Suggestions on how measurement accuracy could be further improved are also given. Measurements of oil-film thickness with an error (standard deviation) of ±15% have been achieved. It is shown that this error can be reduced further, by changes in the design and installation of the sensors. Detailed experimental measurements of film thickness under the top compression ring in a firing petrol engine have been made and compared with the predictions from a commercial, state-of-the art modelling package. The agreement between theory and experiment is excellent throughout the stroke in most cases, but some significant differences are observed at the lower load conditions. These differences are as yet unexplained, but may be due to the sensor topography influencing the hydrodynamic lubrication, lubricant availability, out-of-roundness in the cylinder or squeeze effects. This is a topic that requires further study.


Author(s):  
S. I. Son ◽  
K. W. Kim

In this study, the effect of micro-grooves on hydrodynamic fabrication characteristics between a piston ring and a micro-grooved cylinder liner is analyzed numerically. Elrod’s universal equation satisfying JFO theory is adopted to predict the cavitation region properly and calculate the pressure distribution between a piston ring and a micro-grooved cylinder liner. The analysis is carried out by varying the shape, depth, length, width and location of micro-grooves during the full engine cycle. The results show that micro-grooves can make friction loss decrease in comparison with a non-textured cylinder liner.


Author(s):  
T. Lloyd

Although the piston ring is a critical component in a reciprocating engine and although its successful functioning depends upon adequate lubrication, very little work has been done on the analysis of piston ring operation as a phenomenon of hydrodynamic lubrication. This paper outlines briefly the theoretical and experimental work that has been done, and produces a new analysis particularly suited to solution by computer. The analysis assumes: that the shape of the piston ring face is parabolic, but not necessarily symmetrical; that the lubricant viscosity is constant under the ring, but may vary in any fashion over the piston stroke; that oil film disruption may be represented by calculating oil pressure assuming no disruption and then discarding negative pressures; that the pressure upstream and downstream of the ring and the load on the ring may vary cyclically over the stroke; that there is circumferential symmetry; and that the motion of the ring parallel to the cylinder face is that of the piston, while the motion perpendicular to the cylinder face satisfies the force balance. Using the simple example of the symmetrical ring face, isoviscous lubricant, constant load, zero upstream and downstream pressures, and sinusoidal piston motion, it is shown that there exists a parabolic shape which maximizes the minimum oil film thickness. Comprehensive results are presented for this case. The use of the more general analysis is illustrated for a diesel engine design for which the ring face shape has been measured.


1997 ◽  
Vol 119 (4) ◽  
pp. 808-816 ◽  
Author(s):  
Naeim A. Henein ◽  
Shengqiang Huang ◽  
Walter Bryzik

A new approach is developed to determine piston-ring assembly lubrication regimes from the instantaneous frictional torque measured for the whole engine. This is based on the variation of the friction coefficient with the duty parameter in the Stribeck diagram over the mixed and hydrodynamic lubrication regimes. The derived equation determines the lubrication regimes from the slope of the line in the Stribeck diagram. A single cylinder spark ignition engine was instrumented to determine the total instantaneous frictional torque of the engine. Experiments were conducted under different loads at a constant speed. Results show that the regime is mixed lubrication near the top dead center (TDC) and shifts to the hydrodynamic lubrication regime as the piston moves away from TDC. The extent of the mixed lubrication regime depends on engine load and speed.


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