A DESIGN METHODOLOGY AND REPRESENTATION FORMALISM FOR CHANGEABLE SYSTEMS - APPLICATION TO MANUFACTURING SYSTEMS

Insight ◽  
2015 ◽  
Vol 18 (4) ◽  
pp. 25-27
Author(s):  
Nadège Benkamoun ◽  
Khalid Kouiss ◽  
Carey Dilliott ◽  
Philippe Ducreuzot ◽  
Jean-Philippe Marcon ◽  
...  
Author(s):  
Jacquelyn K. S. Nagel ◽  
Frank W. Liou

Freeform fabrication and additive fabrication technologies have been combined with subtractive processes to achieve a variety of fully integrated rapid manufacturing systems. The combination of separate fabrication techniques into one rapid manufacturing system results in unit manufacturing process integration, sometimes known as a hybrid system. However, the design methods or approaches required to construct these integrated systems are vaguely described or not mentioned at all. The final product from any integrated system is affected not only by the unit manufacturing processes themselves, but also by the extent the individual units are assimilated into an integrated process. A wide variety of integrated and hybrid manufacturing systems and current manufacturing design methodologies are described in this paper, along with their similarities and differences. Through our extensive review, it was discovered that there are five key elements to a reliable integrated rapid manufacturing system: process planning software, motion system, control system, unit manufacturing process, and a finishing process. By studying the manner in which all other systems have been integrated, a table of successful integrated manufacturing system element combinations has been complied, documenting each of the key element choices, resulting in a variety of modular designs. This paper further discusses the importance of the five elements in manufacturing system integration, and how an integrated system is the way to move forward in the manufacturing domain. To that end, a rapid manufacturing system design methodology was developed that explores designs via process analysis to discover integration potential. Cost-benefit analysis is then used to assess the performance of the new system. This analysis determines if all needs have been met, while staying within the constraints of time and resources. Additionally, a table of common issues and obstacles encountered during manufacturing system development has been compiled to assist in the design and development of future rapid manufacturing systems. To illustrate the design methodology, our modular design experience with a laser aided manufacturing process is presented. Unit manufacturing process integration has increased the productivity and capabilities of our system, which reduced resource volume and increased productivity.


2017 ◽  
Vol 56 (8) ◽  
pp. 2769-2787 ◽  
Author(s):  
Ann-Louise Andersen ◽  
Hoda ElMaraghy ◽  
Waguih ElMaraghy ◽  
Thomas D. Brunoe ◽  
Kjeld Nielsen

1987 ◽  
Vol 9 (4) ◽  
pp. 271-296 ◽  
Author(s):  
Guy Doumeingts ◽  
Bruno Vallespir ◽  
Didier Darricau ◽  
Michel Roboam

2014 ◽  
Vol 31 (8) ◽  
pp. 938-949 ◽  
Author(s):  
Seyed Ahmad Niknam ◽  
Rapinder Sawhney

Purpose – The purpose of this paper is to investigate the reliability analysis of a multi-state manufacturing system with different performance levels. In, fact, reliability assessment of manufacturing systems gives a reasonable demonstration of system performance. Design/methodology/approach – This research utilizes a multi-state system reliability analysis to develop a new metric for evaluating production systems. Findings – The proposed model provides a sensible measure to assess the system situation against the best-case scenario of a production line. Originality/value – The proposed model incorporates not only failures that stop production but also deals with partial failures where the system continues to operate at reduced performance rates. The analyses are represented in a best-case vs worst-case situation. Each of these cases provides insight for managers with respect to planning operation and maintenance activities.


Author(s):  
Florea Adrian ◽  
Mironescu Ion ◽  
Crăciunean Daniel ◽  
Morariu Daniel ◽  
Volovici Daniel

Abstract This paper presents a design method and tool developed to support the skill forming activities in the DigiFoF network (https://www.digifof.eu/). The focus is on training of manufacturing system design skills both as HEI education and vocational training, but preliminary design of new manufacturing systems is also supported (e.g in the development of small business process scenarios). We proposed a model-based methodology for solving of the manufacturing system design problems The methodology and the supporting tool are centred around a less abstract Domain-Specific Modelling Language (DSML). The language is easy to learn due to its few components. A modelling and simulation environment named Digital Production Planner Tool (DPPT) was generated from the metamodel of the DSML. The degree of abstraction used by this tool corresponds well to the intended use in training and preliminary design. Our method incorporates by design the possibility to impose constraints at the modelling language level to limit the modelling space to feasible/possible solutions. The resulting tool enforces these constraints in the use and supports the development of feasible designs even by inexperienced designers. The access to the conceptual model allows the translation of the model to other modelling language like Petri net. This extends the support for the design methodology. The whitepaper presents a use case for the developed method and tool: the design of a chocolate manufacturing line.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Vennan Sibanda ◽  
Khumbulani Mpofu ◽  
John Trimble

Purpose In manufacturing, dedicated machine tools and flexible machine tools are failing to satisfy the ever-changing manufacturing demands of short life cycles and dynamic nature of products. These machines are limited when new product designs are introduced. The solution lies in developing responsive machines that can be adjusted or be changed functionally when these change requirements arise. These machines are reconfigurable machines which are becoming the new focus, as they rapidly respond to product variety and volume changes. A sheet metal working machine known as a reconfigurable guillotine shear and bending press machine (RGS&BPM) has been developed. The purpose of this paper is to present a methodology, function-oriented design approach (FODA), which was developed for the design of the RGS&BPM. Design/methodology/approach The design of the machine is based on the six principles of reconfigurable manufacturing systems (RMSs), namely, modularity, scalability integrability, convertibility, diagnosability and customisability. The methodology seeks to optimise the design process of the RGS&BPM through a design of modules that make up the machine, enable its conversion and reconfiguration. The FODA is focussed on function identification to select the operational function required. Two main functions are recognised for the machine, these being cutting and bending; hence, the design revolves around these two and reconfigurability. Findings The developed design methodology was tested in the design of a prototype for the reconfigurable guillotine shear and bending press machine. The prototype is currently being manufactured and will be subjected to functional tests once completed. This paper is being presented not only to present the methodology by to show and highlight its practical applicability, as the prototype manufacturers have been enthusiastic about this new approach. Research limitations/implications The research was limited to the design methodology for the RGS&BPM, the machine which has been designed to completion using this methodology, with prototype being manufactured. Practical implications This study presents critical steps and considerations in the development of reconfigurable machines. The main thrust being to explore the best possibility of developing the machines with dual functionality that will assist in availing the technology to manufacturer. As the machine has been development, the success of the design can be directly attributed to the FODA methodology, among other contributing factors. It also highlights the significance of the principles of RMS in reconfigurable machine design. Social implications The RGS&BM machine is an answer for the small-to-medium enterprises (SMEs), as the machine replaces two machines with one, and the methodology ensures its affordable design. It contributes immensely to the machine availability by eliminating trial and error approaches. Originality/value This study presents a new approach to the design of reconfigurable dual machines using principles of RMS. As the targeted market is the SME, it is not limited to that as any entrepreneur may use the machine to their advantage. The design methodology presented contributes to the body of knowledge in dual reconfigurable machine tool design.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Prashant Kumar Sinha ◽  
Sagar Bhimrao Gajbe ◽  
Sourav Debnath ◽  
Subhranshubhusan Sahoo ◽  
Kanu Chakraborty ◽  
...  

PurposeThis work provides a generic review of the existing data mining ontologies (DMOs) and also provides a base platform for ontology developers and researchers for gauging the ontologies for satisfactory coverage and usage.Design/methodology/approachThe study uses a systematic literature review approach to identify 35 DMOs in the domain between the years 2003 and 2021. Various parameters, like purpose, design methodology, operations used, language representation, etc. are available in the literature to review ontologies. Accompanying the existing parameters, a few parameters, like semantic reasoner used, knowledge representation formalism was added and a list of 20 parameters was prepared. It was then segregated into two groups as generic parameters and core parameters to review DMOs.FindingsIt was observed that among the 35 papers under the study, 26 papers were published between the years 2006 and 2016. Larisa Soldatova, Saso Dzeroski and Pance Panov were the most productive authors of these DMO-related publications. The ontological review indicated that most of the DMOs were domain and task ontologies. Majority of ontologies were formal, modular and represented using web ontology language (OWL). The data revealed that Ontology development 101, METHONTOLOGY was the preferred design methodology, and application-based approaches were preferred for evaluation. It was also observed that around eight ontologies were accessible, and among them, three were available in ontology libraries as well. The most reused ontologies were OntoDM, BFO, OBO-RO, OBI, IAO, OntoDT, SWO and DMOP. The most preferred ontology editor was Protégé, whereas the most used semantic reasoner was Pellet. Even ontology metrics for 16 DMOs were also available.Originality/valueThis paper carries out a basic level review of DMOs employing a parametric approach, which makes this study the first of a kind for the review of DMOs.


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