Transient characteristics of thermal contact conductance between isotropic rough surfaces of metals

2001 ◽  
Vol 30 (4) ◽  
pp. 341-356 ◽  
Author(s):  
Ichiro Takahashi ◽  
Sou Fujiwara
Author(s):  
Yongsheng Zhao ◽  
Cui Fang ◽  
Ligang Cai ◽  
Zhifeng Liu

The thermal contact conductance is an important problem in the field of heat transfer. In this research, a three-dimensional fractal theory based on the thermal contact conductance model is presented. The topography of the contact surfaces was fractal featured and determined by fractal parameters. The asperities in the microscale were considered as elastic, elastic-plastic, or plastic deformations. The real contact area of the asperities could be obtained based on the Hertz contact theory. It was assumed that the rough contact surface was composed of numerous discrete and parallel microcontact cylinders. Consequently, the thermal contact conductance of the surface roughness was composed of the thermal constriction conductance of microcontacts and the air medium thermal conductance of microgaps. The thermal contact conductance of rough surfaces could be calculated by the microasperities integration. An experimental set-up with annular interface was designed to verify the presented thermal contact conductance model. Three materials were used for the thermal contact conductance analysis with different fractal dimensions D and fractal roughness parameters G. The numerical results demonstrated that the thermal contact conductance could be affected by the elastic-plastic deformation of the asperities and the gap thermal conductance should not be ignored under the lower contact load. The presented model would provide a theoretical basis for thermal transfer engineering application.


1996 ◽  
Vol 118 (1) ◽  
pp. 3-9 ◽  
Author(s):  
M. R. Sridhar ◽  
M. M. Yovanovich

A New thermal elastoplastic contact conductance model for isotropic conforming rough surfaces is proposed. This model is based on surface and thermal models used in the Cooper, Mikic, and Yovanovich plastic model, but it differs in the deformation aspects of the thermal contact conductance model. The model incorporates the recently developed simple elastoplastic model for sphere-flat contacts, and it covers the entire range of material behavior, i.e., elastic, elastoplastic, and fully plastic deformation. Previously data were either compared with the elastic model or the plastic model assuming a type of deformation a priori. The model is used to reduce previously obtained isotropic contact conductance data, which cover a wide range of surface characteristics and material properties. For the first time data can be compared with both the elastic and plastic models on the same plot. This model explains the observed discrepancies noted by previous workers between data and the predictions of the elastic or plastic models.


2008 ◽  
Vol 130 (10) ◽  
Author(s):  
Mingqing Zou ◽  
Boming Yu ◽  
Jianchao Cai ◽  
Peng Xu

A random number model based on fractal geometry theory is developed to calculate the thermal contact conductance (TCC) of two rough surfaces in contact. This study is carried out by geometrical and mechanical investigations. The present study reveals that the fractal parameters D and G have important effects on TCC. The predictions by the proposed model are compared with existing experimental data, and good agreement is observed by fitting parameters D and G. The results show that the effect of the bulk resistance on TCC, which is often neglected in existing models, should not be neglected for the relatively larger G and D. The main advantage of this model is the randomization of roughness distributions on rough surfaces. The present results also show a better agreement with the practical situation than the results of other models. The proposed technique may have the potential in prediction of other phenomena such as friction, radiation, wear and lubrication on rough surfaces.


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