Simulation of Stress Energy and Grinding Media Movement within a Wet-Operated Annular-Gap Mill Using the Discrete-Element Method

2012 ◽  
Vol 35 (11) ◽  
pp. 1911-1921 ◽  
Author(s):  
S. Beinert ◽  
C. Schilde ◽  
A. Kwade
2020 ◽  
Vol 364 ◽  
pp. 1049-1061 ◽  
Author(s):  
D. Daraio ◽  
J. Villoria ◽  
A. Ingram ◽  
Alessio Alexiadis ◽  
E.H. Stitt ◽  
...  

2019 ◽  
Vol 9 (22) ◽  
pp. 4816 ◽  
Author(s):  
Domenico Daraio ◽  
Jose Villoria ◽  
Andrew Ingram ◽  
Alessio Alexiadis ◽  
E. Hugh Stitt ◽  
...  

Positron emission particle tracking (PEPT) was used to investigate the grinding media dynamics in a laboratory-scale attritor mill in the absence of powder. The grinding media motion was analysed as a function of the equipment’s typical operating parameters: impeller speed, impeller clearance and bead fill level. It was observed that the impeller speed had the strongest influence on the media motion. An increase of the impeller speed from 300 rpm to 600 rpm led to a change in the bead recirculation patterns with the increasing formation of well segregated upper and lower recirculation loops that fully developed at the maximum speed of 600 rpm. For a constant impeller speed, an increase of the bead loading did not majorly affect the bead velocity as remarked by minor changes on the flow field. For all the impeller clearance values, the occupancy plots revealed an inefficient dead region at the bottom of the attritor where the beads were moving at very low velocity. In this region the beads were tightly packed under their own weight and, furthermore, there was an absence of direct contact with the impeller arms. The depth of this region increased proportionally to the distance between the bottom of the impeller and the vessel base indicating that a minimum value of clearance should be set to optimise the lower recirculation pattern. For two experimental conditions, the data generated by PEPT measurements were utilised to set-up a friction-adjusted discrete element method (DEM) model. Here, the simulation results were qualitatively and quantitatively compared against the PEPT data by assessing the averaged velocity flow fields and the average velocity profiles at different radial locations inside the vessel. Given the intrinsic uncertainty of the PEPT measurements, the DEM model results were in considerably good agreement with the experimental results. The major discrepancy was observed close to the vessel wall where the simulations overpredicted the velocity by about 10%.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 101-108
Author(s):  
Daniel Varney ◽  
Douglas Bousfield

Cracking at the fold is a serious issue for many grades of coated paper and coated board. Some recent work has suggested methods to minimize this problem by using two or more coating layers of different properties. A discrete element method (DEM) has been used to model deformation events for single layer coating systems such as in-plain and out-of-plain tension, three-point bending, and a novel moving force picking simulation, but nothing has been reported related to multiple coating layers. In this paper, a DEM model has been expanded to predict the three-point bending response of a two-layer system. The main factors evaluated include the use of different binder systems in each layer and the ratio of the bottom and top layer weights. As in the past, the properties of the binder and the binder concentration are input parameters. The model can predict crack formation that is a function of these two sets of factors. In addition, the model can predict the flexural modulus, the maximum flexural stress, and the strain-at-failure. The predictions are qualitatively compared with experimental results reported in the literature.


2021 ◽  
Vol 910 ◽  
Author(s):  
Yiyang Jiang ◽  
Yu Guo ◽  
Zhaosheng Yu ◽  
Xia Hua ◽  
Jianzhong Lin ◽  
...  

Abstract


2021 ◽  
pp. 014459872110135
Author(s):  
Zhen Tian ◽  
Shuangxi Jing ◽  
Lijuan Zhao ◽  
Wei Liu ◽  
Shan Gao

The drum is the working mechanism of the coal shearer, and the coal loading performance of the drum is very important for the efficient and safe production of coal mine. In order to study the coal loading performance of the shearer drum, a discrete element model of coupling the drum and coal wall was established by combining the results of the coal property determination and the discrete element method. The movement of coal particles and the mass distribution in different areas were obtained, and the coal particle velocity and coal loading rate were analyzed under the conditions of different helix angles, rotation speeds, traction speeds and cutting depths. The results show that with the increase of helix angle, the coal loading first increases and then decreases; with the increase of cutting depth and traction speed, the coal loading rate decreases; the increase of rotation speed can improve the coal loading performance of drum to a certain extent. The research results show that the discrete element numerical simulation can accurately reflect the coal loading process of the shearer drum, which provides a more convenient, fast and low-cost method for the structural design of shearer drum and the improvement of coal loading performance.


Sign in / Sign up

Export Citation Format

Share Document