Friction and wear behavior of styrene butadiene rubber-based composites reinforced with microwave-devulcanized ground tire rubber

2015 ◽  
Vol 132 (33) ◽  
pp. n/a-n/a ◽  
Author(s):  
Fazliye Karabork ◽  
Ahmet Akdemir
2014 ◽  
Vol 34 (6) ◽  
pp. 543-554 ◽  
Author(s):  
Fazliye Karabork ◽  
Erol Pehlivan ◽  
Ahmet Akdemir

Abstract Ground tire rubber (GTR) was devulcanized by microwaves at the same heating rate (constant power) and different times of exposure. The devulcanized rubber (DV-R) and untreated GTR were characterized physically and thermally. Composite materials were prepared from different proportions of the GTR, which was used as a filler, and the DV-R, which was used as part of the styrene butadiene rubber (SBR) matrix, and by varying the exposure time of the microwave power. These composites were compared with a control sample that was prepared from virgin SBR. The sol content (soluble part) and Fourier transform infrared spectroscopy (FTIR) analyses of the devulcanized samples were examined to define the efficiency of devulcanization. The cure characteristics and tensile properties of the SBR composites were researched. In this study, it was found that using DV-R as part of the rubber matrix produced much better properties than using GTR as a filler, thereby showing the significant benefits of microwave devulcanization. At the DV-R content of 50 phr, the elongation at break of the DV-R 5 min/SBR composites increased to 445.06% from 217.25% for the GTR/SBR composites, i.e., the elongation at break was enhanced by 105% by the devulcanization of GTR. Scanning electron microscopy (SEM) photographs displayed a better interface coherence between the DV-R 5 min and SBR matrix than the GTR/SBR composites.


2021 ◽  
Vol 5 (3) ◽  
pp. 68 ◽  
Author(s):  
Javier Araujo-Morera ◽  
Reyes Verdugo-Manzanares ◽  
Sergio González ◽  
Raquel Verdejo ◽  
Miguel Angel Lopez-Manchado ◽  
...  

The management of end-of-life tires (ELTs) is one of the main environmental issues that society faces nowadays. Recycling of ELTs appears as one feasible option for tackling the problem, although their incorporation as ground tire rubber (GTR) in other rubber matrices is limited due to poor compatibility. In this research, we report a successful combination of a cryo-grinding process with a chemical treatment for modifying the surface of GTR. Various cryo-grinding protocols were studied until a particle size of 100–150 µm was achieved. Chemical treatments with different acids were also analyzed, resulting in the optimal modification with sulfuric acid (H2SO4). Modified GTR was added to a styrene-butadiene rubber (SBR) matrix. The incorporation of 10 phr of this filler resulted in a composite with improved mechanical performance, with increments of 115% and 761% in tensile strength and elongation at break, respectively. These results validate the use of a recycled material from tire waste as sustainable filler in rubber composites.


2016 ◽  
Vol 361 (1) ◽  
pp. 64-72 ◽  
Author(s):  
Krzysztof Formela ◽  
Magdalena Formela ◽  
Sabu Thomas ◽  
Józef Haponiuk

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1139
Author(s):  
Hans van Hoek ◽  
Jacques Noordermeer ◽  
Geert Heideman ◽  
Anke Blume ◽  
Wilma Dierkes

De-vulcanization of rubber has been shown to be a viable process to reuse this valuable material. The purpose of the de-vulcanization is to release the crosslinked nature of the highly elastic tire rubber granulate. For present day passenger car tires containing the synthetic rubbers Styrene-Butadiene Rubber (SBR) and Butadiene Rubber (BR) and a high amount of silica as reinforcing filler, producing high quality devulcanizate is a major challenge. In previous research a thermo-chemical mechanical approach was developed, using a twin-screw extruder and diphenyldisulfide (DPDS) as de-vulcanization agent.The screw configuration was designed for low shear in order to protect the polymers from chain scission, or uncontrolled spontaneuous recombination which is the largest problem involved in de-vulcanization of passenger car tire rubber. Because of disadvantages of DPDS for commercial use, 2-2′-dibenzamidodiphenyldisulfide (DBD) was used in the present study. Due to its high melting point of 140 °C the twin-screw extruder process needed to be redesigned. Subsequent milling of the devulcanizate at 60 °C with a narrow gap-width between the mill rolls greatly improved the quality of the devulcanizate in terms of coherence and tensile properties after renewed vulcanization. As the composition of passenger car tire granulate is very complex, the usefulness of the Horikx-Verbruggen analysis as optimization parameter for the de-vulcanization process was limited. Instead, stress-strain properties of re-vulcanized de-vulcanizates were used. The capacity of the twin-screw extruder was limited by the required residence time, implying a low screw speed. A best tensile strength of 8 MPa at a strain at break of 160% of the unblended renewed vulcanizate was found under optimal conditions.


2020 ◽  
Vol 40 (3) ◽  
pp. 267-277
Author(s):  
Khaled F. El-Nemr ◽  
Heba A. Raslan ◽  
Magdy A.M. Ali ◽  
Medhat M. Hasan

AbstractWaste tire rubber was comparatively devulcanized by using two-roll mill mechano-chemical and microwave techniques at room temperature. The former technique was performed utilizing tetramethylthiuram disulfide and mercaptobenzothiazole disulfide. The developed devulcanized elastomer was characterized by scanning electron microscopy, chemical soluble fraction indication, and cross-link density determination. The blend was mixed in two roll mills by replacing a portion of virgin styrene-butadiene rubber (SBR) in a common formulation with the devulcanized waste rubber (DWR) product at various ratios, namely 10, 20 and 50 wt%. The morphological micrographs confirmed marked improvement in compatibility between both rubbery materials. The tensile strength and elastic modulus examinations of the fabricated blends ensured successful substitution of the virgin SBR with DWR. The abrasion resistance of SBR proved unaffected by blending with DWR. The compounded blends were subjected to γ rays at different radiation doses elevated up to 200 kGy and comparatively mechanically investigated.


Author(s):  
Ruofan Liu ◽  
Erol Sancaktar

We report on duality in stiffness values for both carbon black and silica-filled SBR-based (styrene butadiene rubber) tire rubber materials after cyclic loading (and not with no-cycle, neat samples). We believe, this behavior is due to morphological changes occurring due to cycling and not necessarily due to larger scale void/crack initiation. Causes may be chain breakage, reduced crosslinking in all samples, and agglomerate break-up/particle redistribution in silica systems, which represent early damage initiation and morphological changes in these systems. Therefore, we get a dual stiffness vs. strain behavior which is essentially superposition of two separate stiffness vs. strain curves, each being similar to the stiffness-strain curves for the neat (no fatigue) samples. We believe that the second superposed portion represents the sections deteriorated/rearranged due to cyclic loading (lower crosslinking/rearranged particle distributions) coming in-line during the straining process, and when the non-deteriorated/non-rearranged sections weaken.


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