Numerical Modeling of Solid State Bonding Based on Fundamental Bonding Mechanisms: For Bonding between Dissimilar Materials

2012 ◽  
pp. 29-47 ◽  
Author(s):  
Yasuo Takahashi
Keyword(s):  
Numerical Modeling ◽  
Solid State ◽  
Dissimilar Materials ◽  
Solid State Bonding ◽  
Bonding Mechanisms

Numerical Modeling of Thermal Field Distribution during Friction Stir Welding (FSW) of Dissimilar Materials

2016 ◽  
Vol 254 ◽  
pp. 261-266
Author(s):  
Bogdan Radu ◽  
Cosmin Codrean ◽  
Radu Cojocaru ◽  
Cristian Ciucă
Keyword(s):  
Numerical Modeling ◽  
Friction Stir Welding ◽  
Solid State ◽  
Thermal Field ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Dissimilar Joints ◽  
Element Analysis ◽  
Friction Stir ◽  
The Cost

Friction Stir Welding (FSW) is an innovative solid state welding process, relatively new in industry, which allow welding of two or more materials which have very different properties, particularly thermal properties as fusion temperature, thermal expansion coefficient, specific heat and thermal conduction and have a predisposition to form intermetallic brittle phases, neither one of the components to be weld reach to the melting point. Being a solid state welding process temperature field is very important for the quality of the welded joint, and a lot of researches focused on this topic. This paper presents some results in modeling and estimation of thermal field developed during FSW of dissimilar joints, using Finite Element Analysis. Numerical modeling of thermal field allows engineers to predict, in advance, the evolution of temperature and to estimate the behavior of the welded materials during the welding process. This will reduce significantly the time and number of experiments that have to be carried out, in the process of establishing a good FSW technology, as well as reducing significantly the cost of the tests.

scholarly journals Analysis of the solid state bonding process by the diagrams of bonding mechanisms.

1986 ◽  
Vol 4 (2) ◽  
pp. 311-316 ◽  
Author(s):  
Kimiyuki Nishiguchi ◽  
Yasuo Takahashi ◽  
Tsutomu Koguchi
Keyword(s):  
Solid State ◽  
Bonding Process ◽  
Solid State Bonding ◽  
Bonding Mechanisms

scholarly journals Kinetics in Solid State Bonding of Superplastic Steel -Effect of Geometrical Factors of Surface Asperity on Contacting Modes and Bonding Mechanisms-

2015 ◽  
Vol 4 (2) ◽  
pp. 102-108
Author(s):  
Zhonghao HENG ◽  
Touma MATSUSHIMA ◽  
Yusuke NASHIKI ◽  
Masakatsu MAEDA ◽  
Yasuo TAKAHASHI
Keyword(s):  
Solid State ◽  
Surface Asperity ◽  
Solid State Bonding ◽  
Bonding Mechanisms ◽  
Geometrical Factors

Metal-ceramic solid state bonding: Mechanisms and mechanics

1994 ◽  
Vol 31 (8) ◽  
pp. 1055-1060 ◽  
Author(s):  
D. Treheux ◽  
P. Lourdin ◽  
B. Mbongo ◽  
D. Juve
Keyword(s):  
Solid State ◽  
Solid State Bonding ◽  
Metal Ceramic ◽  
Bonding Mechanisms

Fe/Ni diffusion behavior in the shear-extrusion solid state bonding process

2021 ◽  
Vol 67 ◽  
pp. 35-45
Author(s):  
Shuangjie Zhang ◽  
Wei Wang ◽  
Shibo Ma ◽  
Qiang Li
Keyword(s):  
Solid State ◽  
Bonding Process ◽  
Diffusion Behavior ◽  
Solid State Bonding

Solid-state bonding between vanadium alloys and alumina

1991 ◽  
Vol 179-181 ◽  
pp. 1166
Author(s):  
K. Abe ◽  
T. Higuchi ◽  
Y. Fujino
Keyword(s):  
Solid State ◽  
Vanadium Alloys ◽  
Solid State Bonding

Detailed Stress Analysis of a Spherical Acrylic Submersible by 3-D Finite Element Modeling

1999 ◽  
Author(s):  
Partha S. Das
Keyword(s):  
Finite Element ◽  
Numerical Modeling ◽  
Dissimilar Materials ◽  
Analysis Model ◽  
Element Analysis ◽  
Finite Element Analysis Model ◽  
New Model ◽  
Ocean Exploration ◽  
Near Future ◽  
First Time

Abstract Harbor Branch Oceanographic Institution (HBOI) designed, built and has operated two JOHNSON-SEA-LINK (JSL) manned submersibles for the past 25 years. The JSL submersibles each incorporate a 66–68 in. (1.6764–1.7272 m) OD, 4–5.25 in. (0.1016–0.13335 m) thick acrylic two-man sphere as a Pressure Vessel for Human Occupancy (PVHO). This type of spherical acrylic sphere or submersible was first introduced in around 1970 and is known as Naval Experimental Manned Observatory (NEMO) submersibles. As the demand increases for ocean exploration to 3000 ft. (914.4 m) depth to collect samples, to study the ocean surfaces, the problem of developing cracks at the interface of these manned acrylic submersibles following few hundred dives have become a common phenomena. This has drawn considerable attentions for reinvestigation of the spherical acrylic submersible in order to overcome this crack generation problem at the interface. Therefore, a new full-scale 3-D nonlinear FEA (Finite Element Analysis) model, similar to the spherical acrylic submersible that HBOI uses for ocean exploration, has been developed for the first time in order to simulate the structural behavior at the interface and throughout the sphere, for better understanding of the mechanical behavior. Variation of the stiffness between dissimilar materials at the interface, lower nylon gasket thickness, over designed aluminum hatch are seemed to be few of the causes for higher stresses within acrylic sphere at the nylon gasket/acrylic interface. Following the basic understanding of the stresses and relative displacements at the interface and within different parts of the submersible, various models have been developed on the basis of different shapes and thickness of nylon gaskets, openings of the acrylic sphere, hatch geometry and its materials, specifically to study their effect on the overall performance of the acrylic submersible. Finally, the new model for acrylic submersible has been developed by redesigning the top aluminum hatch and hatch ring, the sphere openings at both top and bottom, as well as the nylon gasket inserts. Altogether this new design indicates a significant improvement over the existing spherical acrylic submersible by reducing the stresses at the top gasket/acrylic interface considerably. Redesigning of the bottom penetrator plate, at present, is underway. In this paper, results from numerical modeling only are reported in details. Correlation between experimental-numerical modeling results for the new model will be reported in the near future.

A State-of-the-Art Review on Solid-State Metal Joining

2018 ◽  
Author(s):  
Wayne Cai ◽  
Glenn Daehn ◽  
Anupam Vivek ◽  
Jingjing Li ◽  
Haris Khan ◽  
...  
Keyword(s):  
Solid State ◽  
State Of The Art ◽  
Dissimilar Materials ◽  
Process Conditions ◽  
Discussion Section ◽  
Friction Stir ◽  
Process Characterization ◽  
Rotary Friction Welding ◽  
Impact Welding ◽  
Solid State Joining

This paper aims at providing a state-of-the-art review of an increasingly important class of joining technologies called solid-state welding. Among many other advantages such as low heat input, solid-state processes are particularly suitable for dissimilar materials joining. In this paper, major solid-state joining technologies such as the linear and rotary friction welding, friction stir welding, ultrasonic welding, impact welding, are reviewed, as well as diffusion and roll bonding. For each technology, the joining process is first depicted, followed by the process characterization, modeling and simulation, monitoring/diagnostics/NDE, and ended with concluding remarks. A discussion section is provided after reviewing all the technologies on the common critical factors that affect the solid-state processes such as the joining mechanisms, chemical and materials compatibility, surface properties, and process conditions. Finally, the future outlook is presented.

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