Analysis of Cutting Direction When High Speed Ball Nose End Milling a Nickel Based Superalloy

2006 ◽  
pp. 64-70
Author(s):  
E-G Ng ◽  
D. W. Lee ◽  
D. K. Aspinwall ◽  
R. C. Dewes
Keyword(s):  
High Speed ◽  
End Milling ◽  
Nickel Based Superalloy ◽  
Cutting Direction

Residual Stresses in High Speed Turning of Nickel-Based Superalloy*

2014 ◽  
Vol 69 (1) ◽  
pp. 46-53 ◽  
Author(s):  
R. L. Peng ◽  
J.-M. Zhou ◽  
S. Johansson ◽  
A. Bellinius ◽  
V. Bushlya ◽  
...  
Keyword(s):  
Residual Stresses ◽  
High Speed ◽  
High Speed Turning ◽  
Nickel Based Superalloy

Cutting edge wear in high-speed stainless steel end milling

2021 ◽  
Author(s):  
Mohammad Malekan ◽  
Camilla D. Bloch-Jensen ◽  
Maryam Alizadeh Zolbin ◽  
Klaus B. Ørskov ◽  
Henrik M. Jensen ◽  
...  
Keyword(s):  
Stainless Steel ◽  
High Speed ◽  
End Milling ◽  
Cutting Edge ◽  
Edge Wear

A Comprehensive Study on Surface Roughness in Machining of AISI D2 Hardened Steel

2012 ◽  
Vol 576 ◽  
pp. 60-63 ◽  
Author(s):  
N.A.H. Jasni ◽  
Mohd Amri Lajis
Keyword(s):  
Surface Roughness ◽  
High Speed ◽  
End Milling ◽  
Cutting Speed ◽  
Hardened Steel ◽  
Depth Of Cut ◽  
Feed Speed ◽  
Radial Depth ◽  
Aisi D2 ◽  
Coated Carbide

Hard milling of hardened steel has wide application in mould and die industries. However, milling induced surface finish has received little attention. An experimental investigation is conducted to comprehensively characterize the surface roughness of AISI D2 hardened steel (58-62 HRC) in end milling operation using TiAlN/AlCrN multilayer coated carbide. Surface roughness (Ra) was examined at different cutting speed (v) and radial depth of cut (dr) while the measurement was taken in feed speed, Vf and cutting speed, Vc directions. The experimental results show that the milled surface is anisotropic in nature. Surface roughness values in feed speed direction do not appear to correspond to any definite pattern in relation to cutting speed, while it increases with radial depth-of-cut within the range 0.13-0.24 µm. In cutting speed direction, surface roughness value decreases in the high speed range, while it increases in the high radial depth of cut. Radial depth of cut is the most influencing parameter in surface roughness followed by cutting speed.

High-Speed End Milling Using a Feedforward Control Architecture

1996 ◽  
Vol 118 (2) ◽  
pp. 178-187 ◽  
Author(s):  
E. D. Tung ◽  
M. Tomizuka ◽  
Y. Urushisaki
Keyword(s):  
High Speed ◽  
Feedforward Control ◽  
End Milling ◽  
Phase Error ◽  
Cutting Speed ◽  
Frequency Domain Analysis ◽  
Maximum Speed ◽  
Drive Control ◽  
Machining Errors ◽  
Feedforward Controller

Experiments are performed for end milling aluminum at 15,000 RPM spindle speed (1,508 m/min cutting speed) and up to 3 m/min table feedrate using an experimental machine tool control system. A digital feedforward controller for feed drive control incorporates the Zero Phase Error Tracking Controller (ZPETC) and feedforward friction compensation. The controller achieves near-perfect (±3 μm) tracking over a 26 mm trajectory with a maximum speed of 2 m/min. The maximum contouring error for a 26 mm diameter circle at this speed is less than 4 μm. Tracking and contouring experiments are conducted for table feedrates as high as 10 m/min. Frequency domain analysis demonstrates that the feedforward controller achieves a bandwidth of 10 Hz without phase distortion. In a direct comparison of accuracy, the machining errors in specimens produced by the experimental controller were up to 20 times smaller than the errors in specimens machined by an industrial CNC.

Prediction of chatter stability in high-speed finishing end milling considering multi-mode dynamics

2009 ◽  
Vol 209 (5) ◽  
pp. 2585-2591 ◽  
Author(s):  
W.X. Tang ◽  
Q.H. Song ◽  
S.Q. Yu ◽  
S.S. Sun ◽  
B.B. Li ◽  
...  
Keyword(s):  
High Speed ◽  
End Milling ◽  
Chatter Stability ◽  
Multi Mode

Prediction of Surface Roughness in Compressed Air Jet Assisted High Speed End Milling of Silicon Using Diamond Coated Tools

2012 ◽  
Vol 576 ◽  
pp. 41-45
Author(s):  
A.K.M. Nurul Amin ◽  
M.A. Mahmud ◽  
M.D. Arif
Keyword(s):  
Mathematical Model ◽  
Surface Roughness ◽  
Surface Finish ◽  
High Speed ◽  
End Milling ◽  
Silicon Wafers ◽  
Compressed Air ◽  
Machining Parameters ◽  
High Quality ◽  
Ductile Mode

The majority of semiconductor devices are made up of silicon wafers. Manufacturing of high-quality silicon wafers includes numerous machining processes, including end milling. In order to end mill silicon to a nano-meteric surface finish, it is crucial to determine the effect of machining parameters, which influence the machining transition from brittle to ductile mode. Thus, this paper presents a novel experimental technique to study the effects of machining parameters in high speed end milling of silicon. The application of compressed air, in order to blow away the chips formed, is also investigated. The machining parameters’ ranges which facilitate the transition from brittle to ductile mode cutting as well as enable the attainment of high quality surface finish and integrity are identified. Mathematical model of the response parameter, the average surface roughness (Ra) is subsequently developed using RSM in terms of the machining parameters. The model was determined, by Analysis of Variance (ANOVA), to have a confidence level of 95%. The experimental results show that the developed mathematical model can effectively describe the performance indicators within the controlled limits of the factors that are being considered.

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